Flammability Temperature Tester Glow Wire Combustion Resistance Testing Machine

1. Product Name and Purpose

2. Product Features

• Robust and Heat-Resistant Construction
  • The testing machine is constructed from high-quality heat-resistant alloys and stainless steel, providing exceptional durability and resistance to the extreme temperatures generated during glow wire testing. The chamber and sample holder are designed to withstand repeated exposure to high heat without deformation or degradation, ensuring accurate and consistent test results over time. The exterior casing is built to protect the operator and the surrounding environment from heat radiation and potential sparks.
  • The glow wire heating element is a precision-engineered component, capable of reaching and maintaining precise temperatures up to 960°C. It is adjustable in temperature and can be calibrated to meet the specific requirements of different test standards. The wire is made of a high-temperature-resistant material that provides a stable and reproducible heat source.
• Precision Instrumentation and Measurement Capabilities
  • Equipped with advanced temperature sensors and flame detectors, the tester can accurately measure the glow wire temperature and detect the presence and behavior of any flames or glowing particles. The sensors have a high degree of sensitivity and accuracy, ensuring reliable data collection. The data acquisition system records all test parameters in real-time, including temperature profiles, ignition times, and flame durations.
  • The user interface is intuitive and user-friendly, allowing operators to easily set test parameters, start and stop tests, and access and analyze the recorded data. The instrument can generate detailed test reports, complete with graphs and charts, which provide a comprehensive overview of the material's combustion behavior.
• Flexible and Adjustable Test Setup
  • The machine can accommodate a variety of sample sizes and shapes, thanks to its adjustable sample holder. It can handle everything from small electronic components to larger plastic housings and circuit boards. The test force applied to the sample by the glow wire can also be adjusted, simulating different levels of contact pressure that may occur in real-world scenarios.
  • It offers the flexibility to perform different test methods and procedures as defined by the IEC 60695 standard. This includes tests for different material classifications and product applications, such as tests for insulation materials, enclosures, and connectors. The ventilation system of the machine can be adjusted to control the air flow around the sample, which can have a significant impact on the combustion behavior and is an important factor in accurate testing.

  • Warranty	1year
    Customized support	OEM, ODM
    Place of Origin	China
    Temperature Range:	500 ℃ ~ 960 ℃
    Pressure:	1.0N±0.1N
    Max Depth:	7mm ± 0.5mm
    Test Time:	30s±0.1s
    Usage:	Glow Wire Tester
    Power Supply:	220V 50HZ

3. Product Functions

• Accurate Flammability and Combustion Resistance Assessment
  • The primary function of the tester is to provide a precise evaluation of the flammability and combustion resistance of materials. By determining the glow wire ignition temperature, it identifies the temperature at which a material is likely to ignite when in contact with a heated source. A higher ignition temperature indicates better fire resistance. The measurement of flame spread and afterflame time further characterizes the material's behavior after ignition. Materials with a limited flame spread and short afterflame time are generally considered safer in an electrical device context.
  • For example, in the production of electrical enclosures, it is crucial to use materials that have a high glow wire ignition temperature and minimal flame spread. The tester helps manufacturers select the most suitable materials, reducing the risk of fire in case of an electrical malfunction.
• Compliance with International Safety Standards
  • The IEC 60695 Flammability Temperature Tester Glow Wire Combustion Resistance Testing Machine is designed to ensure compliance with the IEC 60695 series of standards, which are widely recognized and adopted in the global electrical and electronic industries. By using this tester, manufacturers can demonstrate that their products meet the required safety levels, facilitating market access and enhancing consumer confidence.
  • Regulatory bodies and certification agencies rely on the results obtained from this machine to enforce safety regulations and certify products. It plays a vital role in ensuring that electrical and electronic devices are safe to use and do not pose a significant fire risk.
• Research and Development Support
  • In the research and development of new electrical and electronic materials and products, the tester is an invaluable tool. It allows material scientists and engineers to study the fire behavior of new formulations and designs. By testing different materials and their combinations, they can optimize the fire resistance properties of components and develop more innovative and safer products.
  • For instance, in the development of new flame-retardant plastics or composite materials for electronic applications, the glow wire tester can be used to evaluate the effectiveness of different additives and manufacturing processes. This leads to the continuous improvement of material performance and the advancement of fire safety in the electrical and electronic sectors.

4. Production and Quality Assurance

• Stringent Manufacturing Process
  • The IEC 60695 Flammability Temperature Tester Glow Wire Combustion Resistance Testing Machine is manufactured under strict quality control procedures. Each component is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
  • The calibration of the glow wire heating element, temperature sensors, and measurement systems is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
• Quality Certification and Validation
  Our tester has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the IEC 60695 standard and other international safety regulations. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

5. Application Areas and Success Stories

• Electronics Manufacturing
  • In the electronics manufacturing industry, the tester is widely used to evaluate the flammability of components such as printed circuit boards, connectors, and plastic housings. A leading electronics manufacturer used the machine to test a new type of plastic enclosure material. The test results showed that the material had a glow wire ignition temperature well above the required standard, and minimal flame spread. This allowed the company to use the material in their high-end products, enhancing product safety and market competitiveness.
  • For printed circuit boards, the tester helps in assessing the fire resistance of the insulating layers and components. A PCB manufacturer used the IEC 60695 tester to develop a new flame-retardant laminate. The test results enabled them to optimize the material formulation and manufacturing process, resulting in a product that met the strict safety requirements of the electronics industry and had improved reliability.
• Appliance and Consumer Electronics
  • In the appliance and consumer electronics sectors, the tester is essential for ensuring the fire safety of products. An appliance manufacturer used the machine to test the plastic parts of a new washing machine model. The test results allowed them to select materials that had better combustion resistance, reducing the risk of fire in case of an electrical fault. This led to a more reliable and safer product, which was well-received by consumers.
  • For consumer electronics like smartphones and tablets, the tester is used to evaluate the fire resistance of the internal components and the outer casing. A smartphone manufacturer used the IEC 60695 Flammability Temperature Tester to test a new design of the battery compartment. The test results helped them improve the design to prevent potential fire hazards, enhancing the overall safety of the device.
• Automotive Electronics
  • In the automotive electronics industry, where safety is of utmost importance, the tester is used to evaluate the flammability of components used in vehicles. An automotive electronics supplier used the machine to test the connectors and wiring harnesses for a new electric vehicle. The test results enabled them to choose materials that met the high safety standards required for automotive applications, ensuring the reliability and safety of the vehicle's electrical system.
  • For in-car entertainment and navigation systems, the tester helps in assessing the fire resistance of the plastic enclosures. A car audio manufacturer used the IEC 60695 tester to develop a new flame-retardant enclosure for their audio systems. The test results gave them the confidence to market their products as safe for use in vehicles, meeting the strict safety regulations of the automotive industry.

6. Service and Support

• Pre-Sales Technical Consultation
  Our team of experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the IEC 60695 Flammability Temperature Tester Glow Wire Combustion Resistance Testing Machine for their specific testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the materials and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the tester operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the tester and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies.